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Digit­al­isa­tion · Guide

Automate what’s really worth it.

Not every task belongs in a machine. How to find, in five steps, the processes where automation saves time, money and nerves, and why such projects so often fail. Calculator included.

By DLI Con­sult­ing 7 min read

Monday morning, just after eight. New orders are waiting in the inbox, and someone on the team is typing them into the inventory system by hand: look up the customer number, enter the items, check the delivery date, write the con­firm­a­tion. Twelve minutes per order, forty orders a week. It doesn’t sound like much, yet over a year it adds up to more than 370 working hours. Nobody planned it. It simply grew that way.

This is exactly where auto­ma­tion comes in, and exactly where most dis­ap­point­ments begin. The tech­no­logy is rarely the problem. The hard part is the question that comes before it: which processes are actually worth auto­mat­ing, and in what form? This guide takes you through five steps to an honest answer. It assumes no technical knowledge, only a will­ing­ness to look closely.

FirstWhy automation so often disappoints

When auto­ma­tion projects fail, they almost always follow one of three patterns. Knowing them is the best way to avoid them.

The tool comes first. A piece of software is bought because it impressed at a trade fair or because com­pet­it­ors use it. Only then does anyone look for processes it might fit. The result is licences that nobody really uses.

The status quo gets set in stone. A cum­ber­some process is rebuilt step by step, complete with every detour that has crept in over the years.

Automate a bad process and you get a bad process that runs faster.

The excep­tions are forgotten. Eighty per cent of cases follow a clear rule, twenty per cent don’t: the order without a customer number, the invoice in the wrong format, the special price agreed on a handshake. If these cases aren’t planned for from the start, the savings leak away elsewhere, usually to the most exper­i­enced people on the team.

Step 1Take stock, without the gloss

It all starts with a list, and an honest one. For two weeks, note down which tasks come back again and again. Six details per task are enough: what exactly is done, how often, how long it takes, who does it, which programs are involved and how often there are excep­tions.

Ask the people who actually do the work, not just their managers. The view from above almost always under­es­tim­ates the effort, because small manual steps stay invisible for as long as they work.

TaskFrequencyDurationProgramsExceptions
Transfer orders from e-mails40 a week12 minE-mail, inventory systemrare
Record and approve incoming invoices60 a month8 minE-mail, account­ingfrequent
Monthly report for man­age­ment1 a month5 hrsSpread­sheets, inventory systemhardly any

Step 2Assess every candidate soberly

Not everything that repeats is suitable for a machine. Five questions separate good can­did­ates from bad ones:

  1. Volume: how much time does the task cost over a whole year?
  2. Rules: can you describe in clear if-then sentences what needs to be done?
  3. Stability: does the process stay the same for months, or does it change all the time?
  4. Data: are the inputs digital and con­sist­ent, or do they arrive as photos, faxes and free text?
  5. Con­sequences of errors: what happens if something goes wrong, and who would notice?

A strong candidate has high volume, clear rules, a stable process and digital inputs. Serious con­sequences of errors don’t rule a task out, but they call for a human check at the right point.

A simple cal­cu­la­tion helps with the first question. Enter your own figures:

Calculator

What does a recurring manual task cost you each year, and when would auto­mat­ing it have paid for itself?

Working time per year today
368 hrs
Potential savings per year
€11,592
Paid for itself after about
7 months

Assump­tion: 46 working weeks a year, i.e. 52 weeks minus holidays, public holidays and sick leave. Ongoing costs for licences and main­ten­ance are not included and should be set against the savings.

The figure is an order of magnitude, not a promise. But it quickly shows whether a closer look is worth­while. A task that costs twenty hours a year rarely justifies a project. One that costs three hundred almost always does.

Step 3Prioritise: benefit against effort

Now your can­did­ates sit side by side. Place each one on a simple grid: effort of imple­ment­a­tion to the right, benefit upwards. Four areas emerge, and each calls for a different response.

Do now high benefit, low effort
  • Order entry
  • Monthly report
Plan high benefit, high effort
  • Incoming invoices
On the side low benefit, low effort
  • Appoint­ment reminders
Leave low benefit, high effort
  • Pur­chas­ing excep­tions
The effort–benefit matrix. Start at the top left: that’s where you’ll find the ini­ti­at­ives that bring quick relief and build trust within the team.

Start with one or two ini­ti­at­ives from the top left. Not because they have the biggest leverage, but because they take effect in weeks rather than months. Your team exper­i­ences auto­ma­tion as relief rather than a threat, and you learn how your systems work together. You’ll need both for the big ini­ti­at­ives at the top right.

Step 4Simplify first, then automate

Before a single line of code is written, the process itself needs scrutiny. Which steps have become super­flu­ous? Which approval only exists because something went wrong years ago? Often a third of the effort can be cut without any tech­no­logy at all.

Next, stand­ard­ise the inputs: a form instead of free-form e-mails, fixed fields instead of running text, one template instead of ten variants. And decide what happens to excep­tions and who handles them. Only then do you choose the tool, and it should be the simplest one that solves the task reliably:

  • Existing features first. Many programs you already pay for can do more than you use: rules in your mailbox, workflows in your account­ing software, inter­faces in your inventory system.
  • Connect rather than build. Integ­ra­tion platforms link programs through their inter­faces, often without any custom devel­op­ment.
  • Software robots only as a last resort. They click through screens like a person would. That helps when there is no interface, but it breaks easily as soon as a screen changes.
  • Custom devel­op­ment when it pays off. For example, when the process is your com­pet­it­ive advantage or no ready-made solution fits.

Arti­fi­cial intel­li­gence is strong where inputs are unstruc­tured: reading invoices, sorting e-mails, preparing drafts. But it makes mistakes that look plausible. So plan for a human check wherever an error would cost money or trust.

Step 5Operation, measurement, ownership

Going live is not the end of the job. An auto­ma­tion is like a new colleague: it works reliably as long as someone looks after it. Three things make sure it will still do so in two years’ time.

Measure before and after. Before launch, record how long a task takes and how often errors occur. Only then can you prove later what the solution delivers, and decide what comes next.

Name an owner. Someone has to know how the auto­ma­tion works, approve changes and be available when something goes wrong. Without that person, the solution is orphaned at the first change of staff.

Make sure failures get noticed. An auto­ma­tion that fails silently is worse than none at all. A short e-mail alert when a task gets stuck, and a look at the figures once a quarter, are often enough.

FinallyStart small, measure properly

The most suc­cess­ful auto­ma­tions are rarely spec­tac­u­lar. They begin with an honest list, choose a man­age­able starting point and grow with exper­i­ence. Here are the five steps once more:

  1. Record recurring tasks honestly for two weeks.
  2. Assess each candidate by volume, rules, stability, data and con­sequences of errors.
  3. Rank them by benefit and effort, and start with quick wins.
  4. Simplify the process first, then choose the simplest tool that fits.
  5. Measure before and after, name an owner, make failures visible.

Work this way and you gain more than time. You gain a team that exper­i­ences change as relief, and with it the best possible starting point for the next step.

Sources

  1. Reg­u­la­tion (EU) 2016/679 (General Data Pro­tec­tion Reg­u­la­tion), Article 28: eur-lex.europa.eu/eli/reg/2016/679/oj
  2. Reg­u­la­tion (EU) 2024/1689 (Arti­fi­cial Intel­li­gence Act), Articles 4 and 113: eur-lex.europa.eu/eli/reg/2024/1689/oj